Innovative solutions for food industrial equipment: from bolts to gear motors

HiflexDRIVE – good solution from non-hygienic applications up to highest hygienic safety in extreme applications with highest mechanical resilience in the hardest applications

piFLOW®ptransporters for bulk products – from point A to point B

TECHNICAL ADVANTAGES:

1. A premium class steel grade vacuum transporters meet the highest food and pharmacy industrial standards – FDA, EC Nr. 1935/2004 ir EC Nr. 10/2011.
2. Ejection COAX® technology – the most energy efficient way to produce vacuum.
3. Small housing, yet high output.
4. Output: from 2 to 56 liters in one cycle (up to 15 tons of product per hour).
5. Stainless steel grade 316L.
6. ATEX dust and gas certified.
7. Additionally, antistatic filters and seals available.
8. Automatic cleaning of the filters.
9. Hygienic design makes maintenance and cleaning simple.
10. Possibility to separate dust from product through primary separator. Quick and simple installation.

VarioFlow plus chain conveyor system is a unique and effective conveyor system made of standard elements, designed for applications in food processing, packaging, pharmaceutical, cosmetics and electronics production lines.

ADVANTAGES:

1. Simplest possible installation.
2. Quiet in operation due to improved sliding properties and materials with less friction.
3. Longer service life and reduced downtimes due to fewer joints and rolling friction in the horizontal curves.
4. Variety of combinations by modular system – can easily be adopted using standard modular system components.

Setting new cleanability standards for plastic modular belts – UNI ULTRA CLEAN BELT (UCB) is the best performing plastic modular belt on hygiene and cleanability in the industry. uni UCB offers unparalleled food safety.

PRODUCT FEATURES:

1. Cleanability = Clean Belt.
2. Hybrid hinges.
3. Superior hygienic performance.
4. Lightweight.
5. Unique lock–pin system.
6. Hinge driven.
7. UltraClean two–part sprocket compatible.
8. Low cost of ownership.

ELESA+GANTER is a worldwide sales joint–venture set–up to offer the widest product range of standard machine elements for the mechanical industry, continues to develop new solutions for food processing equipment.

ADVANTAGES OF HYGIENIC DESIGN.

Less and shorter cleaning work (this can sum up to 25% of the total production time), therefore:

1. More time available for production.
2.  Decreased consumption of fresh water and cleaning agents.
3. Considerable savings of energy costs.
4. Reduced amounts of waste waters.
5. Lower total costs and saving of resources.

CL03 Series Valve System and Valves

ADVANTAGES:

1. No joints or gaps, easy to clean.
2. High safety through IP69K protection class – ideal for high pressure wash–down applications.
3. Food–grade grease.
4. Flexible for custom configurations.
5. Up to 32 pressure levels.
6. First EHEDG certified pneumatics valve system.

ASCO™ Series 290 Angle Body Valves achieve high flow rates while satisfying stringent food and beverage industry requirements.

ASCO™ Series 290 ADVANTAGES:

1. Angled seat design achieves high flow.
2. Anti–water hammer design.
3. Stainless steel body for food contact.
4. Rugged construction for use with aggressive media.
5. The Series 290 FB complies with FDA CFR-21 & (EC) 1935-2004 for auxiliary processing in sanitary environments.

HAN® F+B – HYGIENIC AND ROBUST  connectors – developed specifically to meet the needs of food industrial applications.

ADVANTAGES:

1. Easy–to–clean design.
2. Reliable connections ensured, even with daily cleaning.
3. Protection against water jets and aggressive cleaning agents.
4. Quicker replacement of defective components, effective configuration when changing products.
5. Simple and quick installation of machines and facilities.
6. Reduced downtimes.

Fluid level sensor LFR SickWave/ bulk product sensor LBR SickWave non-contact level measurements with 80 GHz radar. Simply brilliant – new level sensors!

Benefits:

• continuous fill level values for smooth processes;
• easy installation even in tight spaces thanks to compact design;
• flexible use in a variety of tank sizes and designs – with no dead zones over the entire measuring distance;
• Plug&Play: commissioning without calibration;
• uncomplicated parameterization via PC, tablet or smartphone via IO–Link or Bluetooth;
• universal solution for almost all liquids and bulk materials, impervious to dust, vapor and vacuum;
• simple diagnostics: status information via a 4–20 mA IO–Link output and via Bluetooth on mobile devices;
• maintenance–free operation thanks to non–contact measuring method.

AUTONOX ROBOTICS hygienic design – completely matches the highest hygiene requirements in food industry. Safety of food products and hygiene are AUTONOX ROBOTICS top priorities. These robots are only produced from materials permitted in food industry.

UNIQUE FEATURES:

1. No material coating, which could potentially become dangerous or contaminate food.
2. Special sealing.
3. By providing the highest protection class (up to IP69K), the robot can be cleaned with high pressure cleaners.
4. Simple and effective cleaning due to:

• • cavity free construction;
  • rounded corners;
  • smooth surface allows water (or other washing liquids) to drop quickly.

5. Geared to the current machine directives, standards and guidelines of the EHEDG (European Hygienic Engineering and Design Group) foundation.
6. Air flow and pressure hoses are integrated inside the construction, in order to protect them from washing. This solution considerably improves the life-time of the complete system

OnRobot soft gripper can carry products of irregular forms – making it ideal for pick-and-place applications in food and beverage production, as well as manufacturing or packaging.

TECHNICAL FEATURES:

1. Certified food grade gripper: FDA 21 CFR and EC 1935/2004.
2. No need for external air supply – saving maintenance costs.
3. Grip dimensions ranging from 11 mm to 118 mm.
4. Delicate gripping – safely handle fragile and delicate objects for higher production quality and reduced waste.
5. Flexible, interchangeable silicon cups – ideal handling for delicate objects and irregular shapes.
6. Payload: up to 2,2 kg, based on shape, softness and friction of items to be handled.
7. Integrated software: the gripper comes with pre-integrated software that is easy to install and program, so even employees with no technical background can set it up.

CLAMP SEALS SUITABLE FOR FOOD AND PHARMACEUTICAL INDUSTRY

Dimensions in accordance with DIN 32676:

• series A (metric) from DN6 – DN200;
• series B DN/OD 10.2 – DN/OD 219.1;
• series C (inch) 0.25″ to 6″.

Available materials on demand:

• black 70 EPDM 291;
• white 70 EPDM 253815;
• blue 75 Fluoroprene® XP 41;
• transparent silicone 70 VMQ 117055.

MEGADYNE FC – TIMING BELTS DESIGNED FOR DIRECT FOOD CONTAC

Advantages in construction:

1. Material (polyurethane) suitable for direct contact with food (EU 1935/2004. EU 10/2011. EU 174/2015).
2. No risk of slipping – even in greasy and humid applications.
3. Highly resistant to oils, fats and hydrolysis – easy to clean.
4. Stainless steel cord (AISI 304).
5. Flexible – suitable for smaller bending diameters, with small driving pulleys.
6. Suitable for freezing applications – working temperatures from –25 °C to +80 °C.

Certified. Hygienic. Ergonomic. Long lasting. A complete ergonomic solution.

UNIQUE FEATURES:

1. Only materials that are resistant to disinfectants are used.
2. All joints between parts are practically seamless.
3. Washable and easy to care for.
4. Suitable for bio-laboratories in safety classes S1, S2 and S3.
5. Suitable for clean room in air purity class 3 acc. to DIN EN ISO 14644.
6. 10–year warranty for mechanism, 3–year warranty for castors.